The Most Common Ways a Forklift Can Break Down in Columbia

Do you own a business or warehouse near Columbia that relies on forklift operations? Are you constantly running into forklift issues and problems?


If so, you're not alone. Forklifts are essential tools for many businesses, but they are also complex machines with many mechanical parts in motion during operations.


Each of these parts becomes a potential point of failure. In this article, we will discuss the most common ways a forklift can break down. We'll also explain how you can prevent these issues from happening.


Forklift Maintenance


One of the most important things you can do to prevent forklift breakdowns is to perform regular maintenance on your equipment. Just like any other machine, forklifts require regular maintenance to keep them in good working order. Failure to perform regular maintenance can lead to breakdowns and other issues. Which is why you will want to come up with a task list each operator needs to check before operating their forklift for the day at your Columbia business.


Common forklift maintenance tasks include checking fluid levels, changing oil and filters, inspecting tires, and inspecting brakes. It's also important to check for leaks and other signs of wear and tear. By performing these maintenance tasks on a regular basis, you can help prevent forklift breakdowns and ensure that your equipment is always ready for use.




One common cause of forklift breakdowns is overloading. Forklifts are designed to lift and move heavy loads, but they have limits. Overloading your forklift can cause it to break down or even tip over, which could cause serious injury or damage.


Always make sure to follow the manufacturer's guidelines for load capacity. Plus, you should never exceed the recommended weight limit for your forklift.


Operator Error

Forklift operators play a critical role in preventing breakdowns and keeping your equipment in good working order. Unfortunately, operator error is a common cause of forklift issues and problems.


Operators who don't follow proper procedures or who are not properly trained can cause serious damage to your equipment. They put themselves and others at risk.


Proper operator training is essential for safe and effective forklift operations. Make sure that all of your forklift operators are properly trained and certified. You can find forklift certification classes located near your business in Columbia.


Also, ensure that they follow the proper procedures at all times. This will help prevent operator errors. It will also mean that your forklifts are always in good working order.


Worn or Damaged Parts

Forklifts have many moving parts, Over time, these parts can become worn or damaged, which can cause a variety of issues.


For instance, you could see decreased performance that lead to complete and total breakdowns. Common parts that may need to be replaced over time include belts, hoses, bearings, and seals.


Regular inspections can help you identify worn or damaged parts before they cause serious issues. Make sure to inspect your forklifts on a regular basis. As well, as replace any worn or damaged parts as soon as possible.


By doing these things, you can help prevent breakdowns, and ultimately, you can keep your equipment running smoothly.

Improper Storage


Improper storage of your forklift can also lead to breakdowns. When not in use, forklifts should be stored in a clean, dry, and well-ventilated area, so try to find a place in your warehouse in Columbia that is suitable.


Leaving a forklift exposed to the elements or storing it in a damp environment can lead to certain issues. These issues include rust and corrosion that can cause breakdowns over time. Make sure to properly store your forklift to help prevent these issues.


Electrical Issues


Forklifts are powered by batteries or internal combustion engines. Both rely on electrical systems to function.


Electrical issues can cause a variety of problems, from dead batteries to engine failure. Common electrical issues include faulty wiring, blown fuses, and malfunctioning switches. Regular inspections and proper maintenance can help prevent these issues from occurring.


Fuel Issues

If your forklift is powered by an internal combustion engine, fuel issues can also cause breakdowns. Common fuel-related issues include clogged fuel filters, dirty fuel injectors, and stale fuel.


It's important to use clean, high-quality fuel. You also need to perform regular maintenance to prevent fuel-related breakdowns.


Wear and Tear


When you use forklifts over time, they naturally experience wear and tear. This can lead to issues such as loose or worn-out bolts, damaged hoses, and corroded parts.


Regular inspections and maintenance by your team in Columbia can help identify these issues before they lead to breakdowns.


Lack of Lubrication


Proper lubrication is essential for the smooth operation of a forklift. The lack of lubrication makes parts wear out faster. This may lead to breakdowns and other issues.


Make sure to regularly lubricate your forklift's moving parts according to the manufacturer's guidelines. This will help prevent breakdowns caused by a lack of lubrication. Here you can learn more about lubricating cars, which applies a lot to forklift lubrication as well. 


Why it's Important to Work With a Reputable and Established Forklift Supplier


When it comes to purchasing or renting a forklift, it's important to work with a reputable and established supplier in the Columbia area. We'll now discuss a few reasons why.


Reputable forklift suppliers offer quality equipment that they maintain and inspect. This means that you can trust the equipment to function as it should, reducing the risk of breakdowns and accidents.


Established forklift suppliers typically offer a wide range of models and brands. This gives you the flexibility to choose the equipment that best suits your needs.


Working with an established forklift supplier also means that you have access to their expertise and knowledge. They can help you select the right equipment for your specific application and offer guidance on maintenance and repairs. This can save you time and money in the long run, as you'll be able to avoid costly mistakes and downtime.


In addition to quality equipment and expertise, reputable forklift suppliers offer reliable service and support. This means that if you do experience a breakdown or issue with your equipment, you can count on the supplier to provide fast and effective repairs. They may also offer maintenance plans and training programs to help you keep your equipment in top condition.


Your Columbia Forklift Breakdown Solution


A forklift breakdown can be costly and dangerous. However, by performing things like regular maintenance, following proper procedures, and replacing worn or damaged parts, you can help prevent these issues from happening, costing your Columbia business time and money.


At Carolina Industrial Trucks, we offer a wide range of forklift services, including maintenance, parts, rentals, and operator training classes. Here you can learn more about how we can help keep your forklifts running smoothly and safely.